Author Topic: How I polished some rusted steel pistol mags (INSIDE and out) for smoother feed.  (Read 1498 times)

Offline special-k

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I've been polishing (INSIDE and out) some old double-stack, extra-hi-capacity, all metal (except the follower), pistol mags, that would not feed reliably due to friction caused by a poor/cheap and slightly rusted finish inside the mag.  This is how I am doing it.  Feel free to make adjustments for specific mags and supplies at hand.


Supplies:

Scouring pads.  The soapy kind (Brillo, etc.)  I only used these on the inside of the mag for about a dozen passes.

Non-oil based cleaner/de-greaser.  I used spray bottle "Windex" on the first one and spray bottle  "Charlie's Soap - Kitchen & Bath Natural Cleaner" on the second one.  I liked the "Charlie's..." better.  You could probably just use your sink with warm water and dish soap if that's all you have.  Anything non-oil based should work.  Don't use anything from the garage (WD-40, etc.)

Hair dryer OR fan OR a sunny day for fast drying (to prevent rust.)

Large wire cutter. Used to cut the dowel and zip ties.

Wooden dowel.  I used a 5/16" x 48" dowel... the cheaper more flexible one, not oak, but it doesn't really matter.  I cut it into 3 sections.  Approx. 18", 18", and 12".  (I needed the longer lengths because of the length of the extra-hi-capacity mags).  I used all three sections in the process.

Steel wool.  I used "0" and "00" grades.  You could probably start with grade "1" or even "2"...just be sure to finish with "00".

Very small zip-ties.  I used 4" (10cm).  I used 4 to get me through 2 mags.  Will use more when I have to attach fresh steel wool to the dowels.

Gun oil & cleaning patches OR cloth of choice.  I used "Frog Lube."

OPTIONAL:  Breathing respirator or paper mask.  Latex of nitrile gloves.   The steel wool "dust" irritated the back of my throat and sinuses later that night after I polished the first mag...so I'm wearing a respirator for the steel-wool part of this process now.



The Process:

Pre-cleaning.  I started by disassembling the mag and took all pieces to the kitchen sink.  I then wet/rinsed the mag shell and thoroughly wet a Brillo pad.  I inserted the Brillo pad into the base of the mag and then used the short (12") piece of dowel to plunge the Brillo back and forth through the mag about a dozen times.  I had to alternate pushing from the bottom, and then the top of the mag to accomplish this.  Removed the Brillo and thoroughly rinse the mag.  Then I sprayed the outside of the mag and the remaining parts (spring, base plate assembly) with non-oil based cleaner/de-greaser.  Let soak in for a few minutes. I spent a little extra time here on the mag spring by wiping each coil with a cleaner soaked rag or paper towel.  Then I thoroughly rinsed all parts again.  Then I placed the all pieces on a paper plate / paper towel and dried in the Sun or with a hair drier.

Then, while waiting for the parts to dry, I completely unrolled a "0" steel wool pad (the best I could) and then wrapped/rolled it snugly (straight, like toilet paper, not diagonal) onto (about 3" from the end) of one of the longer (18") pieces of the dowel.  Then I affixed the steel-wool to the dowel with two small zip-ties spaced evenly apart (spaced a third of the length from each end of the steel-wool).  The zip-ties must be as tight as possible. Cut off (flush) the excess pieces of the zip-ties with the wire cutter. I repeated this process with "00" steel-wool onto the other 18" dowel.

Then I carefully inserted the "0" steel wool end of the plunger (used my finger to guide the steel wool smoothly into the mag base) and began rapidly plunging in and out *insert dirty joke here*.  I was sure to get in the corners and all around the feed ramp by applying pressure and angle on the dowel in all the appropriate directions and areas.  I also, turned the dowel 90 or 180 degrees every so often (usually had to remove, rotate, and re-insert).  After approx. 100 in and out plunges, I switched to the "00" steel wool wrapped dowel and repeated the process.  I spent about 10-15 minutes per mag on this part of the process.  The first time I did it with only 1 zip-tie holding the steel wool (in the middle) and the steel wool came loose.  I cut off the zip-tie (with wire cutter) and replaced it with 2 zip-ties spaced evenly apart (spaced a third of the length from each end of the steel-wool).  The zip-ties must be as tight as possible.

After I polished the inside, I set the dowels aside and started on the outside with steel-wool in hand.  I began with "0" then finished with "00", careful to completely polish all of the surface.  Note:  Using the steel-wool will fade the "blueing" or black oxide finish just a tad.  It will darken up a little once the oil is re-applied.
 
Then I brought the mag to the kitchen sink and rinsed off all the loose particles.  Then I rapidly dried the mag (depending on the weather or time of day/night) by either using a hair dryer OR by placing in the Sun while on a clean surface (paper plate or paper towel)...careful not to contaminate the metal with sweat or body-oil or anything else before the oiling process.

Once it was completely dry, and still warm in the Sun or by hair dryer, I thoroughly wiped the mag inside and out with pre-warmed "Frog Lube" using a gun cleaning patch or other cloth.  I also wiped the base plate assembly and mag spring (thoroughly, every coil) at this time (making sure they were warm too.)

I then placed the whole disassembled mag on the clean surface and let it completely warm in the Sun or by hair dryer.

Then I wiped off any excessive "Frog Lube", inside and out, and then reassembled the mag.

FINISHED.
« Last Edit: August 02, 2012, 11:15:12 PM by special-k »
"It wouldn't do any good.  I've had the shit beat out of me a lot of times.  I just replenish with more shit."  - Billy McBride

Offline thatGuy

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Very good!

Typically I just wash with water, dish soap and a bottle brush but I've only done so with Aluminum and Polymer magazines that were sandy not rusty.

Thanks for the write up brother!
« Last Edit: August 02, 2012, 11:13:32 PM by special-k »

Offline RONSERESURPLUS

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Great Post, Love Do it yourself fixes when they are this important!! Great work and thanks for the contribution


Ron L